United States Roller Works, Inc.

(615) 391-3300

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Customized Roll Finishing, Balancing, & Transportation


Roller

Have new rolls built or existing rolls repaired and recovered with the help of U.S. Roller. Our company in Nashville, Tennessee, offers industrial clients a wide selection of general roll services. Learn more about them below:

Complete Roll Building

From design to fabrication and covering, we don't skip any step when we complete the roll building process. We build new rolls per print to our customers' exact requirements. Additionally, we have full roll machining capabilities. This gives us the ability to complete precision tolerance work that exceeds industry standards and conforms to every print specification and detail. Turn to us for the following roll building services:


  • Design
    Recommendation
  • Metallurgical
    Research & Testing
  • Core Design &
    Fabrication
  • Design
    Consultation


Roll Coverings and Polymers

When you turn to us for service, we'll use the most up-to-date rubber application and bonding technology. Our team will eliminate air pockets and voids as rubber is applied by using the latest extrusion building technology. We also use:

  • Multiple Straining to Assure Purity of Rubber
  • Multiple Curing Systems to Satisfy the Needs of a Variety of Industries
  • Precision Controlled Vulcanization Units
  • Documented Cure Cycles Appropriate to Industry Specific Requirements
  • Coverings in All Polymers
  • Over 200 Different Rubber Compounds
  • Complete Rubber Analysis & Testing Laboratories
  • Application Analysis & Appropriately Matched Formulations to Fit the Desired Specifications
 

Roll Repair

Having your rolls fixed doesn't have to be a challenge. For bearing fits, seal fits, gear fits and welds, we can meet your critical repair needs.  Full service roll inspections and repairs include:

  • Precision Bearing surface repair
  • Non-destructive  dye penetrant testing
  • Sonar & X-Ray core testing
  • Major Repair (Shafts, End Bells, Headers, Through Shafts, & Core Body)

PRECISION FINISHING AND SIZE CAPACITY

If you need a precision finishing job done, you've come to the right place. Our experts are more than happy to tackle any work for you. With capacity for large rolls up to 72" in diameter and 10m in length, we have you covered. We specialize in several finishing areas, including:

  • Computer-Controlled & Programmable Profile Finishing
  • True Parabolic & Radial Crowning
  • Convex & Concave Crowning
  • Extremely Tight Tolerance (Available on
    Straight & Crowned Rolls)
  • ROLLS UP TO 394 INCHES (10 METERS) IN FACE LENGTH
  • ROLLS UP TO 72 INCHES (1850MM) IN DIAMETER
  • Light, Medium, Heavy Crepe, and Sawtooth finish
  • Wet Grinding (Used on All Finishing Machines to Assure Finish & Tolerance Specifications)
  • Custom Grinding Wheel Design
  • FINELY POLISHED LOW RA FINISHES

SPECIALTY GROOVING & Crowning

  • SPIRAL Grooves
  • CHEVRON Grooves
  • Convex Crowns
  • Parabolic Crowns
  • DIAMOND PATTERN Grooves
  • Circumferential Grooves
  • Concave crowns
  • Step Cowns
  • Lateral Grooves
  • WRINKLE WRELIEVEr Grooves
  • centered Flat with Taper
  • Sine Crowns

SPECIALTY Balancing

Let our professionals finish your next precision balancing job. To balance your rolls to your specifications, we'll use our computer-controlled dynamic balancing equipment. And all of the work that we'll complete for you will be done in-house. Our team will incorporate an understanding of rubber dynamics while handling your job as well.

Transportation

When it comes to roll transportation, we'll complete your runs quickly. We operate a fleet of flatbed trucks to tackle all of your pickup and delivery needs. You don't have to worry about your rolls being handled poorly. Our professionals will load and transport them safely.

We will regularly schedule runs to your area with you by phone or email. Our customer service department will make sure everything is arranged to meet your needs for roll pick up and delivery.