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CERTIFIED

Services & Capabilities

Roll Services

Have new rolls built or existing ones repaired and recovered with help from U.S. Roller. As a roller manufacturer, we take pride in offering reliable and comprehensive roll services tailored to meet the needs of industrial clients.

Precision Finishing and Size Capacity

Our roll service experts are happy to tackle any precision finishing job. We are equipped and experienced in handling large roll works up to 72 inches in diameter and 10 meters in length.

Our Specialties Include:

  • Computer-Controlled and Programmable Profile Finishing
  • Convex and Concave Crowning
  • Custom Grinding Wheel Design
  • Extremely Tight Tolerance (Available on Straight and Crowned Rolls)
  • Finely Polished Low RA Finishes
  • Light to Heavy Crepe and Sawtooth Finish
  • Rolls Up to 394 Inches (10 Meters) in Face Length
  • Rolls Up to 72 Inches (1850 Millimeters) in Diameter
  • True Parabolic and Radial Crowning
  • Wet Grinding (Used on All Finishing Machines to Assure Finish and Tolerance Specifications)
Close Up Groove
Yellow Squeegees Up Close

Roll Coverings and Polymers

As a premier roller manufacturer, we use the most up-to-date rubber application and bonding technology. We eliminate air pockets and voids as rubber is applied using the latest extrusion building method. We also use: 

  • Application Analysis and Custom Formulations for Various Specifications
  • Complete Rubber Analysis and Testing Laboratories
  • Coverings in All Polymers
  • Documented Cure Cycles Tailored to Industry-Specific Requirements
  • Multiple Curing Systems for Various Industries
  • Multiple Straining Systems to Ensure the Purity of Rubber
  • Over 200 Different Rubber Compounds
  • Precision-Controlled Vulcanization Units

Complete Roll Building

Our roll works encompass the complete roll-building process from design and fabrication to covering. We manufacture new rolls per print to our customers’ exact requirements. As a fully equipped and capable roller manufacturer, we can finish precision tolerance work that conforms to every print specification and detail and exceeds industry standards.

Our Roll-Building Services Include:

  • Core Design and Fabrication
  • Design Consultation
  • Design Recommendation
  • Metallurgical Research and Testing
Long Roll Wrapped In Lathe

Specialty Grooving and Crowning

As part of our roll services, we offer an array of specialty grooving and crowning solutions. We specialize in the following:

  • Centered Flat with Taper
  • Chevron Grooves
  • Circumferential Grooves
  • Concave Crowns
  • Convex Crowns
  • Diamond-Pattern Grooves
  • Lateral Grooves
  • Parabolic Crowns
  • Sine Crowns
  • Spiral Grooves
  • Step Crowns
  • Wrinkle Reliever Grooves

Specialty Balancing

Trust our roll service professionals to handle your precision balancing job with expertise. We utilize cutting-edge computer-controlled dynamic balancing equipment to meet your specifications accurately. With all work done in-house, you can rely on our comprehensive understanding of the dynamics of a covered roll. Expect precise roll balancing and seamless results with our help.

Long Roll Balancer

Roll Repair

Having your rolls fixed does not have to be a challenge. We can meet your critical roll service and repair needs for bearing fits, seal fits, gear fits, and welds. Our full–service roll inspections and repairs include:

  • Major Repairs (Shafts, End Plates, Headers, Through Shafts, and Core Bodies)
  • Nondestructive Dye Penetrant Testing
  • Precision Bearing Surface Repair
  • Ultrasonic Testing for Roll Journals and Roll Bodies

Bearing Services

  • Bearing Removal
  • Bearing Cleaning and Inspection
  • Bearing Reinstallation
  • Bearing Housing, Cleaning, and Repainting

Transportation

As a full-service roller manufacturer, we also offer pickup and delivery services. Our impressive fleet of flatbed trucks can safely load and transport your items. We are experienced in handling roll pickup and delivery work.

We offer regular truck runs to your area to make things even more convenient for you. Contact us via phone or email, and our dedicated customer service department will ensure that everything is organized to meet your roll pickup and delivery requirements.